Basic Info.
Application
Small Cast Iron, Steel Castings, Forgings
Type
Catenary-Through Abrator
Cleanliness
High Cleanliness
Feature
Rust / Corrosion Proof
Cleaning Process
Steel Shot, Steel Grit
Single Hook Max Weight (Kg)
300
Ventilation Capacity(M3/H)
5000
Payment Terms
30% T/T of Contract Amounts or L/C
Delivery Time
20-25 Days After Receive The Prepaid Remittance
After-Sales Service Provided
Available to Service Machinery Overseas
Transport Package
Plywood Box
Specification
according the customer′s workpiece design
Product Description
Product quality assurance measures:1. All steel plates and profiles required by the products shall be purchased from famous manufacturers.
2. All steel plates, profiles or components of the equipment shall be derusted and sprayed with maintenance primer.
3. As far as possible, all the supporting standard parts are purchased from famous manufacturers, such as bearings, motors, reducers, etc.
4. Frequency converter, imported from Japan, other electrical components are domestic delixi or Qingdao XINSA products.
5. In-plant load test of key parts, shot blasting device, and in-plant idle operation test of various motion mechanisms.
6. A special quality supervision team shall be set up by designers and quality inspectors to supervise the implementation of the above steps to ensure product quality.
7. After the completion of equipment manufacturing, inform the user to carry out preliminary acceptance of all functional components, and the products shall not leave the factory until they pass the acceptance inspection.
hanging chain shot blasting cleaning machine technical support :
A.The layout of the whole machine and shot blasting machine are all designed by three-dimensional design (solidword), senior designers according to the customer workpiece design.
B.Each non-standard equipment drawing is archived and retained to facilitate equipment repair and maintenance.
C.The whole plant load test of the shot blasting device is 60 minutes to ensure the quality.
D.The cantilever centrifugal shot blasting device with large shot size and high ejection speed can significantly improve the cleaning efficiency and obtain satisfactory cleaning quality.
E.The gas controlled pill supply system is used to effectively prevent the empty throwing and injury of projectiles.
F.Zgmn13 wear-resistant protective plate is used for the protection of chamber body, the service life can reach 8000 hours, the impact resistance is easy and the replacement is convenient.
G. Automatic shot reflow function is designed in the settling chamber to prevent small projectiles from being sucked into the dust box of the dust collector. The minimum can settle about 0.05mm projectiles.
H.The anti-reverse device is used to prevent the equipment from being damaged by the reversal of the lifting belt caused by the sudden power outage.
I.There are enough safety chains to ensure the safety of workers. The front auxiliary room is equipped with a sealed door to prevent the overflow of projectiles.
J.The dust removal efficiency can reach 99.5% by using pulse back blowing bag filter. hanging chain shot blasting cleaning machine show:
Hanging chain shot blasting cleaning machine is suitable for shot blasting cleaning of small cast iron, steel castings, forgings and stamping parts, especially for forgings and castings, so as to remove the adhesion sand, rust, oxide skin, dirt, etc on the workpiece surface, The surface of the workpiece presents the true metal color, eliminates the internal stress of the workpiece, improves the fatigue resistance of the workpiece, increases the adhesion of the paint when the workpiece is ejected, and finally achieves the purpose of improving the surface and internal quality of the workpiece.hanging chain shot blasting cleaning machine application:
The catenary pass shot blasting machine is divided into continuous type, step type and accumulative type with the movement of the chain. This machine is suitable for a variety of medium and small batches of cast iron castings forgings and steel structures for surface cleaning and shot blasting such as engine cylinder head motor shell cleaning effect is better. It is an ideal choice for automobile, tractor, diesel engine, motor valve and so on.hanging chain shot blasting cleaning machine, all according to the user: workpiece shape size, material, weight, corrosion and cleaning requirements, production rhythm, construction site, procurement budget, whether with spraying line to design customized, a variety of.The following table can not be listed one by one, but only some commonly used models. | Model | Hook speed m/min | Single hook max weight (kg) | Shot blasting quantity(kg/min) | Pit depth
| Cleaning room size
(mm) | Total power(kw) | ventilation (quantity)
(m3/h) |
| Q382C | 0.35-3 | 240 | 4*200 | pitless | 5000*1800*3200 | 73.1 | 8000
|
| Q383C | 0.35-3 | 300 | 4*250 | -1800 | 5000*2200* | 82.8
| 10480 |
| Q385C | 0.35-3 | 500 | 6*250 | -2100 | 6000*2600*3000 | 131.7
| 104500 |
| Q483H | 8 | 300 | 2*250 | pitless | 2900*1800*3200 | 52.8
| 5000 |
| Q485H | 8 | 500 | 4*250 | -1800 | 5000*2600*2900 | 83.15
| 10480 |
| Q4810H | 8 | 1000 | 6*250 | -2100 | 306292600*3000 | 114.72
| 14500 |
| Q583H | 8 | 300 | 4*250 | -1800 | 3200*2200*2800 | 83.5
| 10480 |
| Q585H | 8 | 500 | 6*250 | -2100 | 3200*2400*3000 | 73.15
| 14500 |
| Q5810H | 8 | 1000 | 6*330 | -2400 | 3200*2800*3800 | 188
| 18000 |
1.Shot blasting cleaning room
2.Pneumatic door opening
3.Shot blasting assembly
4.Pellets circulation purification system
5.Catenary transportation system
6.Workpiece rotation mechanism
7.Dust removal system
8. Electrical control system and other parts of the composition This hanging chain shot blasting cleaning machine is a step shot blasting machine. The working process is as follows: the workpiece are loaded step by step→the workpiece are unloaded→ the workpiece are loaded and unloaded→and the workpiece enters the shot blasting cleaning room under the hoisting of the hoisting gear→and when entering the shot blasting cleaning area→the catenary automatically stops.
The workpiece rotates under the drive of the rotating mechanism, and at the same time the shot blasting device cleans the workpiece, and the shot control stops the shot feeding, and the workpiece is transported out of the shot blasting cleaning room driven by the catenary transportation system, and when it is sent out of the rear chamber, The shot peening device blows the residual projectiles of the workpiece (ensuring that there is no dust overflow in this process). At the same time, the next group of hooks are transported into the shot blasting cleaning room, and the above process is repeated to carry out high efficiency shot blasting cleaning of the workpiece. Hanging chain shot blasting cleaning machine technical data: | serial number | Item | Standard |
1 | Processing workpiece | tactical diameter :≤ D1000 mm
Height: ≤1600 mm |
2 | Productivity | ≥2 hook/3-6min |
3 | Cleaning efficient | The surface of the workpiece is in the form of metal, and the surface roughness is SA 2.5,part reach SA2.0 |
4 | Hook quantity | 8 ea |
5 | Lifting weight of single hook
| ≤300 kg (Including tool weight ) |
6 | Chain conveyor | Catenary moving speed :3.5 m/min(Optional variable frequency speed regulation)
Power:5.5 kW
Chain's length:about 18 m |
7 | Hook rotation speed | 2~5 r/min Power:0.75 kw
|
8 | Shot blasting turbine | Model:QD034Z11
Quantity:4 ea
Shot blasting quantity:4×180 kg/min
Power:4×11 kw
Pill style: D 0.3-0.8 |
9 | First loading pill | 4 Ton
|
10 | Bucket elevator | Lifting capability: 45 t/h
Gear motor: XWD4-4-1/29
Power: 4 kw |
11 | Separator | Separate capability: 45 t/h
Wind speed in separation area :4-5 m/s |
12 | Conveyor screw | Conveyor capacity:45 t/h
Gear motor: XWD3-4-1/23
Power: 3 kw |
| 13 | Dust concentration | ≤90 mg/m3 |
| 14 | Equipment noise
| ≤93 dB(A) |
| 15 | Ventilation | Dust filter:
Ventilation:about 15000 m3/h
Main fan power:11kW |
| 16 | Total power | About 66 kW(The actual power is based on the specific design that meets the requirements) |
Notice:According to your requirements, the most suitable machine will be designed for your workpieces, please indicate the following details.
1. What kind of workpiece you clean?
2. The workpiece size, length, width, height and weight of maximum workpiece.
3. What's your production capacity per day (8 hours)?
4. It's my pleasure if you can provide details workpiece photos to us.
Based on these details information, the detailed technical proposals will be sent to you for reference.FAQ:
After-sale service:1. Installation and commissioning issue: We will send one technicians to assist with machine installation and commissioning, customer pays for return tickets, hotel and diet. Customer need arrange skilled worker and prepare various installation machinery and tools.
2. Warranty time:12 months from date of commissioning completion, but no more than 18 months from date of delivery.
3. Supply full english documents: including general installation drawings, pit design drawings, manual book, electric wiring diagram, electric manual book and maintenance book, etc.
4. Exported experience : Many countries, such as The USA, Russia, UK, Ukraine, Australia, Malaysia, UAE, Egypt, Mexico, Brasil, etc.
5. Our shot blasting spare parts are high quality with Cr20S High Chrome, ZGMn13, Mn65, etc.
Trade Information:MOQ: 1set.
Settlement Currency: USD, RMB, EUR.
Trade mode: FOB (FCA), CIP, CFR, CIF, DDU, DDP, Turnkey.
Payment term: 30% deposit by T/T, the balance paid before delivery or L/C at sight.
Delivery time: Within 20-60 days according to different type equipment.
Any question pls kindly contact with us and welcome to visit our factory!
Address:
No. 1 Wangjialou Industrial Zone, Huangdao District, Qingdao, Shandong, China
Business Type:
Manufacturer/Factory
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery, Security & Protection
Management System Certification:
ISO 9001, BSCI, BRC
Company Introduction:
Qingdao Xinsa Machinery Manufacturing Co., Ltd, is a professional shot blasting machine and sand blasting machine processing enterprise which integrates technical research, development, production, and installation with debugging together.
Our company is located in the beautiful seashore city of Qingdao-The origin of shot blasting machine in China, after 50 years development and innovation, the biggest abrator manufacturers gathering place are here.
Our company absorb multiple experiences, keen on learning, and brave in innovating, is becoming a forerunner of cleaning equipment and anticorrosive treatment equipment industry.
Our main products include sand blasting room, mobile road shot blasting machine, roller conveyor shot blasting machine, Q37 series hook shot blasting machine, Q69 series steel profile shot blasting machine, QG series inner and outer wall shot blasting machine, Q38\Q48\Q58 series hanging chain&piled and released chain shot blasting machine. QWD mesh belt shot blasting machine, Q32 series tumble belt shot blasting machine and etc.
With first-class technology research development center and well-developed quality management system, and also adhere to the concept of " Quality First, Customer First", we offer the equipments to casting, forging and heat treatment, steel structure, container, machinery, shipbuilding, aircraft, locomotive, and machine tool industries. With advanced quality and good business reputation, we supply our products not only to major domestic customers, but also export to many countries, such as Japan, Korea, Australia, etc.
Find our company, understand our company, cooperate with our company, welcome my friends from all over the word.
