Advantage summary of sandblasting machine without foundation of our company: serial
number | Contrast item | Honeycomb type pneumatic recycling sand blasting booth
| Traditional mechanical recycling sandblasting room
|
| 1 | Abrasive material recycling mode | Pneumatic tube transport | screw conveyor,belt machine,buchet elevator, scraper etc. |
| 2 | Maintenance | Maintenance-free,maintenance convenience | Mechanical moving parts operate in harsh sand and dust environment with high failure rate and inconvenient maintenance. |
| 3 | Infrastructure | Low or no cost.
| Foundation construction cost about $6000~$9000
|
| 4 | Abrasive sorted | The abrasive-size sorting of abrasive can realize stepless adjustment in a certain range.
| The separation diameter of abrasive can not be adjusted
|
| 5 | Layout | Beautiful, small area, easy to install, due to all equipment pipe connection, the system can be installed according to the location of the scene.
| Each transmission system needs close cooperation, unable to change the installation position, occupies large area, and is not easy to maintain
|
| 6 | Occupational Safety and Environmental Protection
| Overall dust absorption floor, wind flow from top to bottom, dust suppression environment, dust content, visibility, dust emissions are better than the national standards
| Due to the installation of sand conveying equipment underground, the air suction mode is usually updraft or sideways suction |
Qingdao XINSA machinery manufacturing co., Ltd,Professional manufacturer of surface cleaning equipment, located in shandong huangdao district, Qingdao city, the region is China's large production base of shot blasting machine equipment, the company brings together with rich experience of technical personnel and professional workers.
All products are designed with CAD computer aided design, which can provide cost-effective products for foundry, metallurgy, automobile, shipbuilding, construction, mining machinery and engineering machinery, and can design and manufacture all kinds of non-standard special casting machinery according to the needs of users.
With first-class technology research development center and well-developed quality management system, and also adhere to the concept of " Quality First, Customer First", we offer the equipments to casting, forging and heat treatment, steel structure,container,machinery,shipbuilding,aircraft,locomotive, and machine tool industries.With advanced quality and good business reputation, we supply our products not only to major domestic customers, but also export to many countries, such as Japan, Korea, Australia,etc. Promise of quality:1. the period of the quality is one year.
2. in this period, we can change and repair the workpiece,if there are problem,including the electric controlling ,part of the mechanism and damaged workpiece (except the fragile workpiece).
3. finishing the equipment debugging and passing the test,the technologist from A train the operator and repairman from B with two weeks.
4. in this period, if there are some problems, we can reply to you in 8 hours.namely,user can contact with after service of company.we can be sure that our technologist serve your company's interest in 24 hours.Operatation and repairing of equipment
1.Repairing Advanced high efficient impeller unit is easy,wear-resisting and longer life.
2.The lining is fasten by wear-resisting covered screw cap in the cleaning room,so as to protect the head of screw to avoid damage,repack is convenient.life of lining and screw cap is longer,almost without repair.
3.Adoping civil advanced electrical component, operate simply and run sensitively, stably.
Production introduction:The XINSA pneumatic recovery sand-blasting chamber is mainly composed of a shot peening assembly, a shot-blasting chamber, abrasive circulation system (honeycomb-floor negative-pressure air-force recovery mode), a trolley conveying system, an electric control system and the like. The external air supplement inlet is arranged on the top of the environment-friendly pneumatic recovery sand blasting chamber, the purpose of which is to make the suction and dust removal system of the whole sand blasting room form a self-circulation state, so that the room body is always in a state of slight negative pressure when it works inside. Make sure the dust won't leak out.
The inlet is designed as a filter structure. During sand blasting operation, the external air entering from the air inlet is evenly distributed to the whole horizontal section of the sand blasting chamber, moving from top to bottom, so that the velocity of the horizontal cross section of the sand blasting chamber is uniform. At the same time, the sand can not be spattered through the air inlet to the outside of the sandblasting chamber.
Feature:1.Introducing advanced honeycomb floor technology from abroad, developing the environmental protection honeycomb type sandblasting room system by ourselves.
2.Could be designed according to customer's requirements.
3.Abrasives recycled, save abrasives consumption.
4.Omitting conventional spiral conveyer /pattern lift machine/underground projects, no need to build the pit, saving foundation pit construction cost and greatly reducing the overall project cost.
5.High abrasive recycling efficiency, easy to change abrasive.
6.Main electronic components imported from famous company, stable performance, safe and reliable, long using life, easy maintenance.
7.High-resolution visibility inside the blasting room, natural wind supply, energy saving.
8.Total dust removal rate reaching 99.99% or above.
9.Electronic control system using interlock control, if one system malfunctioning, related systems stopping working, sandblast gun stopping working.
10.Nice and simple decoration for the sandblasting room, good noise reduction effect, convenient installation.
Appearance of sandblasting room:
The shell of XINSA shot peening cleaning chamber is made of composite colored steel plate and section steel. It is a solid, sealed and spacious operating space for shot peening cleaning of workpieces. Shot peening cleaning chamber is composed of left and right side wall, rear side wall, roof plate, rubber guard plate, gate and so on. A total of 10 sets of led lamps (protected by toughened glass) are installed in the peening cleaning room.
Sandblasting machine with honeycomb floor's main component:
1.Sandblasting chamber
2.Shot peening assembly
3.Abrasive recycling system
4.Trolley transportation system
5.Electrical control system
Abrasive recycling systemThe bottom of the sandblasting room is the area where abrasive is collected and the cleaning line is arranged, which is specially used to collect the abrasive scattered during sandblasting and the dust produced during sandblasting. In this scheme, the sealed inverted "v" shape is made of steel plate in the sand collecting area, which is beneficial to the recovery and collection of abrasive and dust.
The bottom of the honeycomb floor is evenly covered with honeycomb buckets, which are connected with the gas separation line under the bucket, and the wind speed of the gas separation line and the main gas pipeline is higher than the suspension speed of sand. During the sandblasting operation, all the sand ejected falls into the honeycomb bucket, then falls into the dividing pipe from the bucket, and finally returns to the sand and dust separator through the main gas pipeline. The new sand honeycomb recovery floor has a relatively fast and simple way of maintenance. First of all, the honeycomb floor has a simple structure, less wear and tear parts, and less parts to be maintained. And the cellular floor adopts modular combination mode, which can easily disassemble each part and enter the repair point. Then the honeycomb floor makes the easily worn curved pipe and other parts into "standard parts", that is, to make the standard replacement accessories, to connect with the flange interface, as long as the connecting bucket plate is opened, and the interface flange is loosened to take out the worn parts and replace them with new parts. There is no need to burn welding and cutting on the spot. It greatly facilitates daily maintenance. The upper part of the honeycomb floor is laid with a layer of punching steel plate as the ground, the operator stands directly on the ground to work, and the punching steel plate ground adopts riveting structure. Compared with the grid ground used before, it prevents the phenomenon of "shaking" and is more stable and reliable. At the same time, the protection of honeycomb floor is increased. Trolley transportation system
It is transported by flat car and carries a load of 5 tons. Because the weight of the workpiece is light, the flat car is manually pushed into the cleaning room to receive shot peening. The track uses 30# round standard rails, and each wheel is equipped with a polyurethane scraper on the front to scrape the scattered projectiles above the rails.We also can design and manufacture all kind of non-standard sand blasting room according to customer's different workpiece detail requirement,weight and productivity. Application case:
Qingdao xinsa machinery manufacturing Co., Ltd,independent R&D design this pneumatic recovery sand blasting room without foundation pit.the only one that owns this technology of pitless sandblasting room in the word.Comparison of Environmental Protection Pneumatic recovery Sand blasting room's characteristics with Mechanical Recycling Sandblasting room.
1,Low cost of integrated operation and energy saving.
Pneumatic recovery Sandblasting room mode with no transmission mechanism is adopted, and the failure rate is low and maintenance is free. Reduce the maintenance time of the shutdown, and reduce the loss caused by the shutdown and maintenance;
2,the honeycomb floor has a sand-back structure without digging pit, and the civil engineering cost and the construction period are greatly reduced;
3,The structure is simplified and the interlocking control can be used in each system control, which greatly improves the convenience of maintenance and repair.
4,The key wear parts are equipped with standard modules, which are easy to maintain and replace, thus avoiding heavy maintenance work.
5,The sandblasting chamber adopts the upper supplementary air, the lower part and the side part can carry on the dust suppression circulation mode. The dust always drains downward, the visibility in the room is high, the working environment is good, the quality and efficiency of sand blasting are guaranteed, and the physical and mental health of the workers is protected.
6,The whole sand absorbing floor can recover all the sand materials in an instant, and there is no residual sand material on the ground. The sand blasting room is clean and clean in the room, no manual cleaning is required, and the working time is saved. Pneumatic pipe back sand, abrasive recovery up to 99, easy to clean the abrasive. Traditional mechanical recovery (or scrape floor) sandblasting room is almost impossible to thoroughly clean and replace abrasives.
7,The body of sandblasting room is simple and beautiful, and the installation is convenient and flexible.
8,The whole technical performance of sandblasting room is advanced, dust emission meets and is lower than the national and local environmental protection requirements, and the environmental pollution is completely eliminated.Cleaning effect:
Related products:
Our company's main products:
1. Sandblasting room
2.Mobile road blasting machine,
3.Roller conveyor shot blasting machine
4.Q37 series hook shot blasting machine
5.Q69 series steel profile shot blasting machine
6.QG series inner and outer wall shot blasting machine
7.Q38,Q48,Q58 series hanging chain&piled and released chain shot blasting machine.
8.QWD mesh belt shot blasting machine
9.Q32 series tumble belt shot blasting machine.Notice:
According to your requirements, the most suitable machine will be designed for your workpieces, please indicate the following details.
1. What kind of workpiece you clean?
2. The workpiece size, length, width, height and weight of maximum workpiece.
3. What's your production capacity per day (8 hours)?
4. It's my pleasure if you can provide details workpiece photos to us.
Based on these details information, the detailed technical proposals will be sent to you for reference.Trade Information:MOQ: 1set.
Settlement Currency: USD, RMB, EUR.
Trade mode: FOB (FCA), CIP, CFR, CIF, DDU, DDP.
Payment term: 30% deposit by T/T, the balance paid before delivery or L/C at sight.
Delivery time: Within 20-60 days according to different type equipment.
Any question pls kindly contact with us and welcome to visit our factory!
Qingdao Xinsa Machinery Manufacturing Co.,Ltd.
Sale manager:Alina
Tel:86-532-84126287
Fax:86-532-88138103
Cell:86-18563913196
http://qdxinsa.en.made-in-china.com/
